Information Database
For answers to commonly asked questions including comparison of competitive units and questions about referencing an existing specification visit our Frequently Asked Questions and Boiler Economizer Specification Compliance Information page.

On-Line Performance and Pricing Software

Bruce, our on-line sales engineer, can help you select a HeatSponge economizer and generate predicted performance, pricing, and even a proposal on-line right now. It only takes a few seconds.

Race Car Ride-And-Drive Offer

In a special incentive program any customer that places an order with a list price in excess of $ 200,000.00 with us will receive the opportunity to ride in a two-seat stock car and then have an opportunity to drive the car for 10 laps. Click below for more information.

Lose The Pocket Protector For A Minute

Just because we are very good boiler engineers does not mean we have to lose our sense of humor or ability to have a little fun during the day, nor does it mean we take our jobs any less serious. The daily grind can be stressful enough, everyone needs to be able to chuckle every now and then. Visit Super 'Sponge's MySpace page by clicking below

HeatSponge Boiler Economizers
SideKick Hot Water Boiler Condensing Economizers

Your Location
required

Boiler Make
required
Boiler Capacity
required

Water Flow Rate
optional
If you leave this cell blank and set to GPM Bruce will automatically calculate the flow rate based a deg F temp rise. If set to PPM will calculate water flow as if it was a steam boiler.
Check to allow flow rate to track firing rate

Note to match to IBR/AHRI condensing boiler performance standards set rise to 100 deg F and inlet water temperature to 80 deg F below

Inlet Water Temp & Optional Outdoor Air Reset Schedule

Reset ON
Reset OFF
Optional
Reset Temp 2
Optional
Reset Temp 3
Optional
Reset Temp 4
Firing Rate Load Condition 1
100 % Firing
Load Condition 2
% Firing
Load Condition 3
% Firing
Load Condition 4
% Firing
Inlet Flue Gas Temp Load 1 Required
Optional
Optional
Optional
Flue Gas Temp @ 100% Load is Only Required Entry - Part Load Temperatures are Automatically Calculated if Left Blank
Required Flue Gas Exit Temperature
required
- This is the temperature you want Bruce to target when sizing the economizer. If left blank Bruce will pick the mid-point of the flue gas and water inlet temperatures.
Annual Hours @ Firing Rate
Excess Air % % % %
Flue Gas Recirculation Rate % FGR Taken Before Economizer
FGR Taken After Economizer
Fuels Fired Natural Gas w/ #2 Oil Standby - 5 fins per inch
#2 Fuel Oil Firing - 4 fins per inch
Current Boiler Efficiency %
Stack Diameter in Leave 0 if diameter unknown
Draft Inducer Not required - use boiler fan to overcome pressure drop
Incorporate fan-assisted draft inducer. Supply by others.
Fuel Price dollars per million btu
Maximum Water Side Pressure Drop PSI
Water Specific Heat for glycol systems



Ask Bruce for help and advice on different topics



Only experienced boiler professionals should adjust the data below.

Manual Unit Selection / Bypass Bruce - For Experienced Boiler Technicians Only:
AutoPick ON
AutoPick OFF - Manual Selection below
Experienced boiler professionals may bypass Bruce's AutoPick software and manually select a maximum gas side pressure drop from the selection chart below. Just because a data page will be printed out means HeatSponge confirms that a manually selected unit will work on a given boiler. Excessive backpressure will seriously impact boiler operation.

This feature is also a very good way to compare the performance of a competitive unit to a HeatSponge. If you are comparing units and the competitive unit has a higher gas side pressure drop than our AutoPick selects use this feature to see how a HeatSponge would compare to the competitive selection. Some competitors will try to sell a smaller unit with an excessively high backpressure simply to offer a lower price.
Select Maximum Allowable Backpressure:


Flue Gas Mass Flow Calculation Override - For Experienced Boiler Technicians Only:
Experienced boiler professionals may custom select the flue gas mass or volumetric flow rate. You must both enter the flow rate and units to use as well as check the override checkbox.
Bypass checkbox required

Final unit selection could be affected by other operational constraints. HeatSponge reviews all selections for accuracy prior to placement of any purchase order.



Selected Projects


Six BOSS HeatSponge's Ready for Shipment to a Central Heat Plant


Three BOSS HeatSponge's Manufactured Completely out of Stainless Steel Suitable for Full Condensing Operation - to be installed on Cl;eaver Brooks boilers


TITAN HeatSponge for installation on a Nebraska watertube boiler


BOSS HeatSponge installed on a Unliux Boiler at a commercial laundry facility


Six BOSS HeatSponge's Ready for Shipment to a Resort


Three BOSS HeatSponge's for installation on Superior Fire Tube Boilers at a Medical Center


Those same three BOSS HeatSponge's installed on Superior Boilers


SHORTY-2 HeatSponge for installation on a Hurst boiler


A pair of SUPER HeatSponges for installation on Cleaver-Brooks watertube boilers at a college


A BOSS HeatSponge with a Canadian Registration Number CRN for installation in Canada


A BOSS HeatSponge supplied out of stainless steel for use in a condensing application


BOSS HeatSponge to be installed on a Cleaver Brooks 500 HP fire tube boiler


BOSS HeatSponge's for installation on Johnston 1200 HP


All-stainless unit for outdoor installation


Our smallest HeatSponge, a Shorty-1 typically for 90 HP and smaller


Another HeatSponge heading out to lower a customer's fuel bill
Boilerroom Equipment, Inc.
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